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Articles

Reactive scheduling in a make-to-order flexible job shop with re-entrant process and assembly: a mathematical programming approach

, &
Pages 5120-5141
Received 23 Dec 2011
Accepted 28 Mar 2013
Published online: 10 Jun 2013
 

A mixed-integer linear programming model is presented for the scheduling of flexible job shops, a production mode characteristic of make-to-order industries. Re-entrant process (multiple visits to the same machine group) and a final assembly stage are simultaneously considered in the model. The formulation uses a continuous time representation and optimises an objective function that is a weighted sum of order earliness, order tardiness and in-process inventory. An algorithm for predictive-reactive scheduling is derived from the proposed model to deal with the arrival of new orders. This is illustrated with a realistic example based on data from the mould making industry. Different reactive scheduling scenarios, ranging from unchanged schedule to full re-scheduling, are optimally generated for order insertion in a predictive schedule. Since choosing the most suitable scenario requires balancing criteria of scheduling efficiency and stability, measures of schedule changes were computed for each re-scheduling solution. The short computational times obtained are promising regarding future application of this approach in the manufacturing environment studied.

Acknowledgement

The authors are grateful to three anonymous reviewers for the valuable comments that were helpful to improve this work.

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